Forklift Attachments Palmdale - Many different jobs would be impossible without the help of forklift attachments. The wide range of forklift attachments make most jobs not only possible but also safer and quicker. In addition to general forklift training, operators must be properly training for each attachment they intent to use.
Many hydraulic and non-hydraulic forklift attachments are available. They offer numerous benefits by decreasing man-power, employee accidents, fuel consumption, damage to stock and time.
Equipment Considerations
Forklift attachments can replace existing attachments or may be added to a machine that doesn’t already have one. Various considerations need to be taken prior to adding or replacing any forklift attachment. These considerations include the kind of forklift, the machine’s capacity, the number of hydraulic functions required to power the attachment’s and the type of carriage.
Not considering these issues will drastically increase the safety risks associated with operating the machine and its attachments. This can increase risks relating to operator safety, forklift damage, stock damage and more. Extra safety factors must be considered which will be discussed in more detail.
Forklift Rating and Re-Rating
Forklifts are given lift capacity ratings by the manufacturer which will need to be adjusted if adding or changing a forklift attachment. There are calculators available online from forklift attachment manufacturers to estimate each attachments particular lifting capacity. However, only the forklift manufacturer can provide accurate lifting capacities.
Before installing any kind of attachment, it is essential to contact the local authorized forklift dealer of the particular forklift brand to request that they rate the machine accordingly with the attachment being used. Once the forklift manufacturer has re-rated the machine, it will ideally have a new specification plate that is factory authorized. This new specification plate will replace the original plate and should be installed showing the new rating for the forklift.
Equipment Upgrades
It is vital to note when working with forklift attachments the equipment’s hydraulic function consists of a forklift valve that has a lever located near the operator which creates two areas for pressurized hydraulic passages for oil. Note that not every attachment is hydraulic; however, the hydraulic attachments provide more features compared to the number of valves the forklift offers. In these instances, one or more valves need to be added. There are several methods of adding a valve. The manufacturers of forklifts create accessories to simplify hose and valve routing. There are plenty of labor and parts involved which can be costly enough to make this an impractical solution. Other options include adding a cable reel and a hose in conjunction with a solenoid valve to divert oil from an existing location. The main issue is that the cable reels and hose may block the view of the operator and these items can be damaged. Special hoses and a solenoid valve kit an be used to create an electrical conduit out of the reinforced braid. These hoses are designed to replace existing ones and stay free from being damaged. The operator can enjoy a clear view with this option.
Safety Considerations
Prior to fitting any type of forklift attachment, proper training must be obtained. Operators need to be competent with removing, operating and fitting the attachment before using it.
There are 2 vital safety factors to think about before operating any type of forklift attachment.
First, any attachment on a forklift will reduce its nominal load rating, as mentioned above. The nominal load rating is determined with forks and a stock fork carriage. It is important to note that the real load rating may be significantly lower.
Using any type of forklift attachment will affect the center of gravity on the machine. Obviously, the stability of the forklift is reduced. Due to the attachment weight being situated in front of the fulcrum point, the forklift needs to be driven as though it is partially loaded even when it is empty. It is essential that operators travel slowly and make gentle turns when using any kind of forklift attachment. Check the forklift’s capacity to ensure that every attachment is listed on the data plate.
Specific safety checks must be made prior to using each forklift attachment. The attachment must be:
1. Appropriate for the specific forklift being used;
2. Appropriate for the specific load;
3. Attached correctly;
4. Properly locked; and
5. Permitted on the forklift’s data plate.
List of Common Forklift Attachments
Below is a list of popular forklift attachments and their general uses. There are many more attachments available than are listed here but this will cover the most widely-used. Forklift attachments are designed to increase job efficiency for many applications.
SIDESHIFTER:
The operator can manipulate the forks laterally with a sideshifter. This allows for easier load placement without having to move the entire forklift.
FORK POSITIONERS:
Moves the forks together or apart in relation to one another to adjust for various load types.
DIMENSIONING DEVICES:
Dimensioning devices feature cargo dimensions useful for creating better efficiency in trucks, trailers and warehouses. This technology is often used alongside billing systems that monitor volume.
ROTATOR:
Rotators help to right tilted skids and are useful for fast unloading and tackling custom load requirements. There is a rotator feature on numerous attachments.
ROLL AND BARREL CLAMP:
Allows for grasping of load with a rounded shape, such as rolled material and barrels, often with various pressure setting to avoid damage to more fragile materials. These attachments sometimes also have a rotate function to assist with, for example, rotating an item from a horizontal to a vertical position.
CARTON AND MULTIPURPOSE CLAMP:
The carton and multipurpose clamp has pressure settings and is used for handling more squared shaped loads. It easily masters boxes, bales and cartons.
POLE ATTACHMENTS:
Pole attachments are long metal poles in place of the forks. They are useful for picking up linoleum and rolled up carpet or similar items.
SLIP SHEETER OR PUSH-PULL:
The slip sheeter or push-pull allows the operator to move sheets by clamping onto slip sheets. This is an option instead of relying on pallets. The slip sheet can be moved onto thin and wide metal forks to simplify loading or unloading by pushing the slip sheet. The “Save” variation allows the slip sheet to be taken off for reuse later. The “Standard,” attachment variation is another option.
DRUM HANDLER:
The drum handler is built for holding drums. It may have arms that encompass the drum for transporting or it may feature a spring-loaded jaw to grip the drum’s top lip.
DRUM AND STORAGE BIN TIPPER:
Allows for quick transfer of loose or liquid contents in large containers.
MAN BASKET:
The man basket is a lift platform to allow workers to complete jobs with brackets and railings and safety harnesses.
TELESCOPIC FORKS:
The telescopic forks are used in locations with a two pallet stacking design were one shelf is placed right behind another with no aisle between them.
SCALES:
Scales are helpful for allowing operators to transport pallets while weighing them. This stops the need for interrupting work with regular travel to the scales. It can be used in legal-for-trade weights for operations that bill by how much items weigh.
SINGLE-DOUBLE FORKS:
Single-double forks facilitate movement of a single platform or pallet or two side-by-side pallets. This is useful for transporting specialty items with the right attachments employed. It can be used with normal lifting tasks and stops the need for owning two separate machines. This greatly reduces the cost of maintenance and operation that is used with multiple forklifts.
SNOW PLOW:
Designed for snow removal and distribution but can also be used to move other types of loose material.
SKIPS:
Allows safe and speedy removal of waste to the appropriate skip or waste compactor. Skips are available in a roll-forward type and a bottom-emptying type.
BOOMS AND JIBS:
Allow for extended reach of a forklift to transport suspended loads or loads that are stacked high or deep. They are available in different setups such as reach over and precision lifting or low profile fixed and extendable lengths.
Forklift Attachment PDF
